How High-Definition Plasma Cutters Enhance Metalworking Efficiency

Jun 20, 2024 | Plasma Cutting Tips

Are you wondering if it’s worth investing in hypertherm plasma cutters? In this post, Cyrious Metal Works explains more about this plasma cutting machine. This will help you make an informed decision.

What Is High Precision Plasma Cutting?

A high-definition plasma cutter works with conductive materials like copper, brass, aluminum, or steel. It’s one of the most versatile and efficient machines a metalworking shop can have. It’s a huge improvement over traditional CNC plasma cutting because of its accuracy and better cut quality.

The machine uses an electrical current to superheat gas. This then forms plasma that slices through various thicknesses of metal. 

Alternatives to High-Precision Metal Cutting Machines

You have a few choices when it comes to advanced metal fabrication:

  • CNC industrial plasma cutter: This is the conventional option and is the cheapest. It cuts quickly but not nearly as neatly or accurately as a high-definition plasma cutter
  • Oxy-fuel cutter: This is ideal for precision metal cutting because it can create intricate designs. It’s often expensive to run and can’t cut as many metal types.
  • Waterjet cutter: This is both cost-effective and environmentally friendly. However, the process takes longer, and the machines are more likely to break down. 

The Advantages of Plasma Cutting

When your projects require advanced metal fabrication, you need a combination of speed and accuracy. An industrial plasma cutter gives you these and versatility. Let’s look at the other benefits.


Of the options on our list, this is the best precision metal-cutting machine in terms of speed. The plasma heats up quickly and can slice through various materials like a hot knife through butter.

This allows you to increase your output, thereby reducing costs.


It’s hard to beat a plasma cutter for efficiency. It’s an ideal choice for automated cutting machines because of its consistency. This tool should increase your productivity overall.


Perhaps the most important point about these machines is that they are so versatile. You can cut through:

  • Aluminum
  • Steel
  • Brass
  • Copper

What’s more, you can work with metals of differing widths and thicknesses.

High Quality

When you choose a high-definition model, the nozzle is smaller. This concentrates the plasma, which results in a finer cut. It’s a lot more precise than most other methods.

You can increase the precision with an experienced operator. If you know how to work the machine properly, you’ll get smoother edges and very little kerf.

Cost Efficiency 

Traditional plasma cutters are cheaper to operate, but you waste materials because of the lower cutting quality. A high-definition model is a lot more cost-effective than oxy-fuel or waterjet cutters. There is much less waste despite the faster cutting process.

If you also add in the materials you can cut, it makes sense to invest in the most versatile option.

Call Us Today to Discuss Your Options

Are you considering investing in a high-definition plasma cutter? Would you like to know anything else, like how to improve plasma cut quality? Contact Cyrious Metal Works at 903-771-2462 for advice or to discuss your options. Get the help you deserve today.